New England Interconnect Systems, Inc.
Custom cable assembly and interconnect solutions from NEI Systems, Inc. New England Interconnect Systems manufactures and markets retractile cords and interconnect products New England Interconnect Systems manufactures customcable assemblies. Our goal is to provide the best possible cable assembly solutions to original equipment manufacturers. Custom cable assembly and coiled cord company. neisystems.com assembles interconnect products in Mexico and the United States. Our company serves the medical equipment, automotive, industrial, and telecommunication markets. Terms and conditions of sales All contact information for NEI Systems, Inc. Coiled cord company - neisystems.com manufacturing interconnect products and cable assemblies. Our company provides products to medical and surgical, automotive, and telecommunication markets
Custom cable assembly and interconnect solutions from NEI Systems, Inc. New England Interconnect Systems manufactures and markets retractile cords and interconnect products Overmolded cable assemblies provide strain relief and increase flexlife. NEI Systems designs, develops, and manufactures specialty interconnect products. Mechanical cable assemblies from neisystems.com. We enable our customers to enter their markets quickly and effectively with creative products and services. Micro-miniature cable assemblies from NEI Systems. Fine-wire, small-gauge, high-flex interconnect products.
 





Mechanical Cable Assemblies

Design expertise coupled with problem-solving skills, customer interaction, and state-of-the-art equipment lead to robust and reliable cable assemblies.

At NEI Systems our specialty is the manufacture of highly flexible, custom cable assemblies with multi-conductor, composite cables ranging from 12 AWG to 38 AWG. Coaxial leads may be incorporated into the custom cable designs.

We commonly use connectors manufactured by companies such as Tyco/AMP, Molex, Packard, FCI, JST, Hirose, and ITT Cannon, Lemo, and Fischer.

Contact us to discuss your design needs.

 


Endoscope video
cable assembly

 


NEW PRODUCT
Endoscope video cable assembly


Doctors who diagnose and treat medical conditions through an endoscope — a tiny, flexible tube-and-camera assembly that captures images of internal organs — need the sharpest images possible. That’s why a producer of endoscopy equipment came to NEI Systems. Working with the company’s engineers, we custom-designed this surgical camera cable assembly that delivers superior images. Thanks to teamwork and sophisticated soldering techniques, the product surpasses the client’s expectations.

More information about the Endoscope video cable assembly

This endoscope cable assembly features:

  • Low-noise, fine-wire video cable composed of 23 micro-coaxes and discrete conductors, Teflon insulated, 34-36 AWG

  • Custom-molded boots, machined soaker caps and cable nuts

  • Failure-protected flex-circuit assemblies

  • Epoxy-potted solder joints

 


Land survey, aided inertial, backpack data cable

 

Land survey, aided inertial, backpack data cable
Whether driven by whims of fancy or necessity, NEI Systems creates interconnect solutions that will survive in whatever environment they encounter. Affectionately known as the “octopus,” the mechanical cable assembly pictured is one of a series of interconnects used for power and data exchange on portable GPS surveying units.

The GPS backpacks require cable assemblies rugged and durable enough to withstand extreme conditions, from desert sandstorms to arctic blizzards. When this customer approached us, it was experiencing field failures with its existing cable assemblies. With the help of NEI Systems’ engineering staff, the cable assemblies went through a complete redesign. The result is the “octopus,” a mechanical cable assembly that is less bulky, more flexible, aesthetically pleasing, highly reliable, and less expensive than the product it replaced.

 

 


Orthopedic drill cable with circular push-pull connector


Orthopedic drill cable with circular push-pull connector
Pictured are examples of circular quick-release, push-pull connectors used on some of New England Interconnect Systems’ mechanical cable assemblies. When multiple sterilizations are required, cable sheathed with highly flexible silicone in combination with this style of connector is often the design of choice. NEI Systems constructs cable assemblies combining the highest-quality cable with connectors from the world’s leading connector manufacturers including LEMO™, W.W. Fischer™, and ODU™. We also build cables that are designed and priced for disposable, single-use applications.

Whether your company serves the medical equipment, automotive, telecommunication, or industrial market, and when you require a durable, mechanical, or molded cable assembly, NEI Systems is here to help.


 


Medical foot pedal, silicone lay-flat cable


Medical foot pedal, silicone lay-flat cable
NEI Systems integrates the right materials for the job. Pictured is a straight cable assembly produced for a medical foot pedal. This assembly features a mechanical, circular connector soldered to a silicone rubber-jacketed cable. Our supple silicone rubber-jacketed cable assembly lies flat on the floor, making it ideal for examination and operating environments. NEI Systems works with its customers to satisfy all specifications, such as UL, CSA, ETO, and autoclave sterilization.

Details: 10 conductor 24 AWG (105/44) tinned copper; FEP insulation; overall braided copper shield; black silicone rubber jacket; circular push-pull connector

More information about the Orthopedic Drill and Medical Foot Pedal

 

 


RF Generator Medical Cable Assembly 01


Medical cable assemblies for RF generator
It doesn’t take long for our customers to understand this: New England Interconnect Systems knows coiled cords and custom cable assemblies. It also doesn’t take long for our customers to realize that Neisystems works hard to establish strong working relationships.

These medical cable assemblies connect pain management and tissue ablation probes to radio frequency (RF) generators. A manufacturer of medical devices, our customer was producing the medical cables in-house using New England Wire Technologies’ flexible silicone-jacketed cordage. However, its production line support requirements were draining its engineering and R&D resources. The client tried outsourcing before with unsatisfactory results. What it wanted and needed was a global supplier that could facilitate a seamless transition, produce continual quality and cost improvements, and shorten its supply chain. To meet these needs, we had one-on-one engineering meetings that opened up direct communication lines and mutual site visits. After a time, this customer was convinced we could support its immediate requirements, and, in conjunction with R&D, design in low-cost solutions on new products.

Your company has unique issues and concerns that require unique answers and solutions. Let us help.


RF Generator Medical Cable Assembly 02

 

 
Flow meter, coax cable assembly, silicone jacketed with BNC

Flow meter, coax cable assembly, silicone jacketed with BNC
New England Interconnect Systems produces coaxial cable assemblies.

Bay Associates Wire Technologies/NEI Systems is equipped to produce a wide range of interconnect products. The vast majority of these are custom designs for original equipment manufacturers (OEMs). Coaxial assemblies, like the BNC pictured here, may be single lead cable, or the coaxial lead may be incorporated into a multi-conductor composite cable.

Our customers’ customers demand performance. So, we frequently receive requests for cable assemblies that will hold up under extreme conditions, such as coiled cords that will remain flexible at low temperatures, or cable assemblies that can withstand pulling and tugging without electrical failures or intermittence. For example, the assemblies might attach to data input equipment used in warehouses. With people jumping on and off forklifts, it is a fact of life that cables will occasionally snag on the equipment and stress the connection. We welcome products that have demanding performance specifications. We thrive on the design challenge. To meet these challenges, we rely on our team’s broad manufacturing experience and the expertise of our suppliers.

Once in production, you can count on Bay Associates Wire Technologies/NEI Systems to deliver quality parts, on-time.

 

 

LEMO™ is a registered trademark of LEMO-USA. W.W. Fischer™ is a registered trademark of W.W. Fischer SA. ODU™ is a registered trademark of ODU-USA. There is no association, cooperation, or sponsorship between New England Interconnect Systems and ODU-USA or LEMO-USA or W.W. Fischer SA.

 
New England Interconnect Systems, Inc.
603-355-3515phone
508-371-3656fax
 
© Copyright 2014 New England Interconnect Systems, Inc.